Services

Engineering‑grade control and automation systems with provable reliability—designed, implemented, and commissioned by California licensed Professional Engineers.

Rapid Disaster Recovery

For a large-scale manufacturer, downtime is catastrophic. Following a major disruption like a fire, the clock is ticking. Our team specializes in the rapid assessment, design, and re-commissioning of power and automation systems to get your operations back online—safely and quickly.

Damage Assessment & Triage

  • Rapid mobilization
  • Identify Minimum Viable Production & Utilities
  • Prioritize recovery needs
  • Identify long-lead-time items

Phased Restoration Planning

  • Outline phased restoration plan
  • Define the scope boundaries for critical phases
  • WBS & Dependency Mapping
  • Critical Path Analysis

Risk, Mitigation & Contingency Planning

  • Schedule risks management
  • Equipment sourcing delays
  • Commissioning delays and unforeseen problems
  • Damage to restored or commissioned assets or safety risks (due to increased activity)

Fast-Track Sourcing

  • Flag items that can be repaired instead of replaced to shorten critical path
  • Facilitate repurposing of low priority assets to support critical restoration
  • Mobilize vast network of partners to source long-lead-time equipment
    • Global reach
      • US & Canada
      • Germany
      • Spain
      • Czech Republic
      • Middle East
    • Our network spans beyond distributors
      • Switchgear manufacturers
      • Equipment vendors
      • Industrial facilities with potentially viable used equipment

Temporary Power & Controls Integration

  • Establish temporary solutions to operate for extended duration reliably and safely until permanent assets are commissioned
  • Plan switchover to minimize commissioning downtime and mitigate risks

Final configuration & Long term reliability

  • Full system recommission, and restoration of non-mission critical assets
  • Redesign for high-availability and reliability
  • Documentation
  • Training

What you get

  • High-availability architectures that remove single points of failure
  • Clean documentation: Requirements Specification, I/O lists, narratives & diagrams, test plans, as-builts
  • Safe, verified startups: FAT/SAT with rollback paths
  • Migration roadmaps that de-risk obsolescence

Service Catalog

  • Power Engineering [Power studies; arc-flash; sizing (transformers, generators, motors, switchgear, breakers, etc); feasibility.]
  • Power System Controls [designing and upgrading switchgear control systems; protective relay programming & commissioning; Generators control; ATS control] {include: “We specialize in advanced power control schemes – from programming SEL protective relays for arc-flash and overcurrent protection, to automating switchgear operations and load shedding. Our team has hands-on experience with medium-voltage systems (e.g. 2.4 kV distribution with complex breaker line-ups), and we implement generator and ATS controls to ensure seamless power transfer during outages.
  • Industrial Controls [PLC, SCADA, HMI, OT Network, Cyber Security, System Integration] {include: “Our industrial control services cover everything from PLC upgrades and program migration to full SCADA/HMI implementation. We can modernize legacy PLCs (e.g., migrating Allen-Bradley PLC-5 to modern platforms) and upgrade operator interfaces using Wonderware or FactoryTalk HMI systems. We also optimize motor control centers – integrating VFDs (variable frequency drives) to improve motor efficiency and control – and implement machine safety systems (light curtains, safety relays) to protect personnel. Importantly, we design controls for hazardous environments, such as combustible dust areas, ensuring all sensors and interlocks meet Class II Div ??(Need to verify right Div classification for combustible dust) requirements.” + “We provide full system integration services – ensuring all components of your automation system communicate flawlessly. Our team integrates disparate PLC brands and SCADA systems via industrial protocols (Ethernet/IP, Modbus, OPC UA, etc.), and we implement gateway devices or protocol converters where needed. We also tie production systems into higher-level MES/ERP systems or cloud platforms, enabling Industry 4.0 capabilities. By bridging old and new technologies, we deliver a cohesive automation ecosystem that improves reliability and visibility.

Not sure which solution fits your problem? Request a free consultation and our engineers will help diagnose your needs.

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Our Process

Discovery & Consultation

We begin with a deep dive into your operational challenges, existing systems, and project goals. This critical first step allows us to define a precise scope of work and ensure our solution aligns perfectly with your objectives.

Design & Engineering

Our team develops the detailed system architecture, electrical schematics, and control narratives. This is where we custom-engineer a robust, efficient, and scalable solution tailored to your specific needs.

Implementation & Testing

This is where the plan comes to life. We manage the system build-out, control panel fabrication, software programming, and rigorous testing. We don’t just build it; we ensure it functions flawlessly within your operation.

Handover & Support

We conclude every project with comprehensive documentation, operator training, and as-built drawings. We’re committed to a smooth transition and offer ongoing support to ensure your system delivers long-term value.

Technology & platforms

PLCs

  • Allen‑Bradley/Logix
  • Schneider Modicon
  • Siemens
  • GE
  • Mitsubishi
  • All others

SCADA/HMI

  • FactoryTalk
  • Wonderware
  • Maple
  • Red Lion
  • All others

Power IEDs

  • SEL Relays/RTAC
  • Woodward
  • CAT
  • GE
  • Schneider
  • All others

Protocols

  • IEC 61850 GOOSE & MMS
  • DNP3
  • Modbus TCP & RTU
  • OPC UA
  • EtherNet/IP
  • FTP

FAQ

Do you work with our OEM?

Yes

What documentation do we receive?

Do you offer commissioning support?

What is your typical project timeline?

Project timelines vary based on complexity and scope. After our initial discovery phase, we’ll provide a detailed project schedule.

Do you offer ongoing maintenance and support after project completion?

Yes, we offer various levels of post-commissioning support packages, from remote monitoring to on-site service contracts.

How do you ensure the quality and reliability of your solutions?

Our solutions undergo rigorous internal testing and quality assurance protocols, followed by client acceptance testing and detailed documentation.

Can you integrate with our existing legacy systems?

Our engineers specialize in integrating new solutions with diverse existing infrastructures, minimizing disruption and maximizing compatibility.

What industries do you typically serve?

We primarily serve the Aluminum manufacturing industry, but our expertise is adaptable to various industrial applications.

How do you handle project changes or scope creep?

We prioritize delivering in-time and under-budget by preventing scope creep and maintaining prompt, frequent, and clear communication with our customer and the project stakeholders to deal with project challenges early on and keep expectations clear and realistic. However, if the customer desires to make changes to a project scope, we have a clear change management process, ensuring any adjustments are documented, approved, and their impact on budget and schedule are transparently communicated.

What’s the first step to starting a project with you?

The best first step is to contact us for an initial consultation, where we can discuss your needs without obligation.

Ready to de‑risk your controls?

Let’s discuss your project. Contact us today for a free, no-obligation consultation.

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